Technical agreement of upright profile production line
Production process：De-coiler → lever →feeder→punching hole →roll forming profile
→Hydraulic shearing cutting unit →packing table (hydraulic system given power) all parts were control by electrical control system
Un-coiler with hydraulic decoiler with coil wagon
oil internal Diameter stretch range： ∮470－570mm
coil inside diameter:508mm
Max of Coil outside diameter is 2000mm
Hydraulic expansion uncoiler, single headload1*5-6 tons,
Max material width is 400mm
Material width《400MM
Material thickness；3mm
Motor:4.4kw
Up 3 roller
Down 4 roller
Feed pitch accuracy is +-0. 15mm
PLC Brand is Mitsubishi
Servo motor brand is YASKAWA power is 2.9kw
Frequency:70-100times/min
Press machine capacity 250ton
brand :Yadon
Material :Cryodur2990 (German)
250MM steps punching
10sets:
CTEM90 [Profile D]: 1 punching die
CTEM100 [Profile E]: 1 punching die
CTEM120 [Profile F]: 1 punching die
CTES100 [Profile G]: 1 punching die
CTES120 [Profile H]: 1 punching die
CTES140 [Profile I]: 1 punching die
MTA100 [Profile J]: 1 punching die
CTEM80 profile 1
Motor power：30kw*2pc，brand：ABB. ABB Motor 2 30KW
Big Reducer :1 pc china brand
Gear box 25 pc Model T12
The machine base material is Q345-B steel by elevated temperature to eliminate inner force for prolonged machine life
The machine working board using large
CNC whole processing for high precision
flatness Working board is 25mm thickness steel
Roller row：25steps+（correct straight）
Roller material ： Cr12MoV vacuum heat treatment hardness：60-62HRC
Shaft diameter：80MM，
material:40Cr , 50HRC
Bearing brand：CU/HRB CU/HRB
Wall frame material: Q345 - B, CNC
processing, distance is 0.02mm between frame and slider. Board thickness is 45mm , elevated
temperature to eliminate inner force
Slider board 45#Steel black processing
Roller row：25steps+（correct straight）
Roller material ： Cr12MoV vacuum heat treatment hardness：60-62HRC
Shaft diameter：80MM，
material:40Cr ,inside 30 HRC
Bearing brand：CU
Wall frame material: Q345 - B, CNC
processing, distance is 0.02mm between frame and slider. Board thickness is 45mm , elevated
temperature to eliminate inner force
Slider board 45#Steel black processing
Roller row：15steps+（correct straight）
Roller material ： Cr12MoV vacuum heat treatment hardness：60-62HRC
Guild rail:TBI (TAI WAN) TBI
Ball screw ：(TAI WAN） TBI
Servo motor power：4.4kw* 1 ，brand： YASKAWA )
Cutting mold 10 sets, material ； SKD11 ， vacuum heat treatment ，hardness 60－62HRC
Sensor Brand :Keyence
Working table with large CNC whole processing, working table is high precision
Cutting table is welded as box body structure by one type put screw and guardrail inside for safe and durable cutting table installed screwoiling device
The left and right ends of the cutting table are provided with a dust cover, a protecting gear driver and guide rail
2Cutting table base using Q235B steel gas protection welding, after 2 times the overall
tempering, eliminating the internal force
generated by welding. Using sandblasting,
spray 2 times 2 times anti rust primer, top coat, paint color is gray.
Moto11 KW ，brand：Siemens
Hydraulic pumps:TAIWAN
Accumulator model：15L
Solenoid valve number ： 1PC ，
brand ： SIHUA
Wind cooling
Pressure sensor: IFM(German)
Filtration brand is Parker(USA)
PLC: MITSUBISHI（Japanese brand）
Humaninterface：KINCO
Relay and breaker: Schneider （German ） Connects with machine parts by fast plug
Shear controllers (SIHUA) made in Italy
Inverter 55kwbrand: NIDEC
Packing table
Stacking table length is 12M
