This machine takes galvanized steel or cold rolled steel as the raw materials, through the a series steps to form it into a shelving profile with specific shape and size.
The forming steps devices include decoiler, Feeding and Leveling Device, Punching device, main forming mill, hydraulic post-cutter.
The inverter controls the motor speed, the PLC system controls length and quantity automatically, therefore, the machine achieves a continuous automatic production, which is the ideal equipment for cold roll forming industry.
Production process: de-coiler (un-coiler, straightener, servo feeder)→press machine (punching hole)→roll forming machine →cutting machine(hydraulic system give power) all parts was control by electrical control system (details as follow)
3 IN1 COMBE |
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Hydraulic de-coiler | Load capacity:4 ton with loading carriage |
Material | 2mm, S 235 JR |
Straightener | Material width《450MM |
Servo feederfeed | pitch accuracy is +-0.15mm, Brand of PLC is Mitsubishi |
Servo motor power is 2.9 kw, brand is YASKAWA | |
Press machine and punching die | |
Capacity is 125ton | |
Storage rack upright roll forming machine |
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Product speed | 20-30m per min |
Roller row | 22steps+ (correct straight) |
Shaft diameter | Φ70mm, material-40Cr, heat treatment |
Roller material | Cr12MoV vacuum heat treatment hardness: 58-62HRC |
Motor with one big reducer Power | 30KW Brand siemens |
Bevel gear reducer model | T10 22pc |
Installed cooling for each roller | |
Cutting table with locate pin |
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Cut mold | 4 sets. Material:SKD11 |
Guide rail brand | HIWIN |
Cylinder | ARITAC |
Servo motor brand Yaskawa 4.4kw |
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Hydraulic system | |
Hydraulic pump flow | 50L/min |
Motor power | 11KW; SIEMENS |
Hydraulic solenoid value number | 2set, REXROTH |
Hydraulic accumulator capacity 25L | |
Tank volume | 220L. |
Electric control system |
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Encoder | OMRON(Japanese brand) |
Frequency motor | 30KW (TECO) |
PLC | MITSUBISHI (Japanese brand) |
Human interface | KINCO |
Relay | OMRON (Japanese brand) |
Packing table |
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Length | 6.5 M |