Flow Chart: De-coiler – Leveling device -- pre- punching and pre-cutting – roll forming parts – stack
Main Components
1. Hydraulic De-coiler
De-coiler Type: automatic fasten and loosen
Weight capacity: 6T
2. Feeding and Leveling Device
It used for making the material flat before feeding into the roll forming machine.
3. Pre-punching device
● Punch on flat sheet. PLC control punch quantity and horizontal position; vertical position adjust by manual.
● Web punching quantity& size: as per customer's requirement.
● Flange punching quantity&size: as per customer's requirement.
● Punching bar and punching die can be changed easily.
4. Pre-cutting device
It used to cut raw materials before roll forming.
5. Main roll former
Driven type: By gear boxes
Speed of forming: 0-30m/min
Roller:
● About 21 groups rollers.
● Roller Material is Cr12mov mould steel.
● Diameter of down roller is around 360mm.
Shaft: Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product. Diameter of main shaft: ø95mm (as per final design).
Material of main shaft: 40Cr
Changing sizes:
● Full-automatic.
● Adopt fast C/Z interchanging system.
● Quick C/Z interchanging only with 3 steps,within 5 -15 mins.
6. Hydraulic Cutting
Adopt our innovative cutting system, CZ integrated & adjustable cutting mold do not need to replace cutting mold when purlin sizes change.
7. Duct Support Frame ---1set
8. PLC Control System
● Control the quantity &punching length& cutting length automatically.
● The Machine will be stopped while it is punching and cutting.
● Automatic Length measures and quantity counting (precision +- 3mm).