Ceiling T grid roll forming machine
Machine name:
Automatic high speed multi- specification Main tee grid roll forming machine by changing one set roller forming unit(COMBI).
Roller forming unit using gear box
1.1. T-Bar production line can be monitored by PLC. If the T-bar production line has errors, the PLC will locate the errors. It is easy to maintenance for workers.
1.2. The speed of T-Bar Production is in 0-60M/min. Cross t bar Average speed is 36m per min. One minute can produce 6PCS length 3660mm (12FT) main-Tree 40PCS for length 1200(4FT).
1.3. Different specifications Roller forming units(6) can be replaced in 30 minutes, 24X32H specifications can be produced if add one set roller forming units(6).
Product drawing:
Main t bar profile 38h *24*3600mm/3700mm.
Cross t bar profile 38h*24*600/1200mm.
We design the machine do according to your confirmed drawing.
1. Double motorized de-coiler (paint steel coil)
1.1. Loading capacity :1500Kgs*2
1.2. Coil specification: O.D. 2,000 mm I.D. 508mm. Paint steel coil width: 100 mm
1.3. By handing rolling to tighten the coil
1.4. Driven by the motor
1.5. Driven motor:1.5kw
2. Double motorized de-coiler (galvanized steel coil)
2.1. Loading capacity :3000 Kgs*2
2.2. Coil specification: O.D. 1,500 mm. I.D. 508 mm. width: 150 mm.
2.3. By hand rolling in to tighten the coil.
2.4. Driven by the motor
2.5. Driven motor: 1.5kw
The roller forming units work in the high-speed, so we need storage unit to protect motor and reducer and prolong their life.
Motor power is 15KW, brand is ABB.
The machine base material is Q345-B steel by whole heat treatment to eliminate inner force for long machine life.
The machine working table uses large CNC whole processing for high precision level ，flat tolerance within 0.05mm, the space within 0.02mm in the roller forming units or locating pin.
Roller forming units (COMBI)are fixed on the machine base. COMBI can be replaced according to different t bar sizes.
Roll forming station 16+ 5 auxiliary rollers, Roller material is CR12MOV1(SKD11) Vacuum heat treatment 58-62 HRC.
The roll forming machine adopts whole gear box structure to prolong the machine life.
The shaft core diameter is∮40mm, material is 40 CR by quenching heat treatment.
Wall frame material: Q345 - B, CNC processing, Heat treatment.
Straightening seat number: 1 set, usage is to straighten profile from up and down, front and back, left and right.
Forming line speed 0-80M/min. Quick or slow speed can be automatic control.
Punching die uses the material of SKD11 with vacuum heat treatment, Hardness is HRC 58–62.
Install 6 pieces punching holes dies.
Cut-off length 3600mm T-BAR mounting holes, Connector by hydraulic punching, The robot carries the Punched t bar to the stacking table.
Motor power: 15KW, Motor brands: ABB
Pump working pressure: 140 kg Hydraulic flow: 65L Brand is Rexroth (German)
Oil cylinders, quantity: 9 pieces
Accumulator:25L Brand: OLAER (French)
Pressure sensor, IFM (German) the electromagnetic valve: Rexroth (German)
Filtration brand is Parker (USA) 10.7, the oil is cooled by water or by air (as customize).
PLC brands: MITSUBISHI (JAPAN).
Shear controller:Italian (SIHUA).
Frequency inverter power:15 KW brand: YASKAWA(Japan)
Relay and breaker brand: Schneider.
Man-machine interface (touch screen) brand: KINCO, size 10.4 ".
Electric cabinet, connected outside wire by the quick plug.
