Automatic high speed multi- specification Main and cross t grid roll forming machine
Single hydraulic de-coiler (paint steel coil)
Loading capacity 100Kgs*3=300kg
Coil specification: O.D. 2,000 mm.
I.D. 300/500mm.
Paint steel coil width: 50 mm.
By air expansion to tighten the coil.
Loading capacity :3000 Kgs*2
Coil specification: O.D. 1,500 mm.
I.D. 508 mm.
width: 150 mm.
By hand rolling in to tighten the coil.
Driven by the motor.
Driven motor: 1.5kw
● Motor power is 15KW, brand is TECO
● Reducer brand is domestic
● The machine base material is Q345-B steel by whole heat treatment to eliminate inner force for long machine life
● The machine working table uses large CNC whole processing for high precision level ，flat tolerance within 0.05mm, the space within 0.02mm in the roller forming units or locating pin.
● Roller forming units (COMBI)are fixed on the machine base. COMBI can be replaced according to different t bar sizes.
Gear combi roller unit for produce 24*30*3600/1200/600
Pitting spots rolling unit
Roll forming station 16+ 5 auxiliary rollers,
Roller material is CR12MOV1(SKD11) Vacuum heat treatment 58-62 HRC
The roll forming machine is whole gear box structure to prolong the machine life.
The shaft core diameter is∮40mm, material is 40 CR by quenching heat treatment.
Wall frame material: Q345 - B, CNC processing, Heat treatment
Straightening seat number: 1 set, usage is to straighten profile from up and down, front and back, left and right.
Forming line speed 0-80M/min. Quick or slow speed can be automatic control
Length of Product: 3600mm/1200/600mm
Main t bar punching machine base(size is L: 4.3m*W:1.8m*H:1.7m weight is 5.5T)
8sets*2 Punching dies for 24*38main t bar contain punching frame and oil cylinder
● Punching die uses material of DC53 with vacuum heat treatment, Hardness is HRC 58–62
● Punching die processing by slow wire cutting tooling
6 sets punching holes dies
1set tail die
1set head die
● Cut-off length 3700mm
● The robot carries the Punched t bar to the stacking table
● Oil cylinder:Junfan （Taiwan）
● Solenoid valve brand is Rexroth (German)
● Oil cylinders, quantity: 9 pieces TAIWAN BRAND
● Motor power:18.5KW,
Motor brands: ABB
● Pump working pressure: 140 kg
Hydraulic flow: 65L Brand is ECKERLE
● Accumulator:25L Brand: OLAER（French）
● Pressure sensor, IFM (German)
● The electromagnetic valve: Rexroth (German).
● Filtration brand is Parker (USA)
● The oil is cooled by air
● PLC brands: Mitsubishi(JAPAN).
● Shear controller:SIHUA （Italian import ）
● Frequency inverter power:18.5KW brand:CT( UK)
● Relay and breaker brand: Schneider.
● Human interface (touch screen) brand: Siemens, size 10.4 ".
● Electric cabinet, connected outside wire by the quick plug.
